A roof membrane is a roofing system for flat and low-sloped roofs. They are often thin, single layers of material, but thicker, built-up roofs also fall into this category.
Roofing membranes are common in commercial spaces and on RVs, but you can also use them on residential roofs if the slope is less than 3:12. They provide a watertight seal and, depending on the material, can last up to 30 years.
If you’re considering membrane roofing for your project, here’s what you should know about the different types, costs, and lifespan.
Roof Membrane Type | Material Composition | Characteristics | Installation Method | Life Expectancy | Maintenance Requirements |
---|---|---|---|---|---|
TPO Single-Ply | Thermoplastic Polyolefin (TPO) | Heat weldable, affordable, reflective (cuts AC costs), suitable for hot climates | Heat-welded | 15-20 years | Regular inspections |
EPDM | Ethylene Propylene Diene Monomer (EPDM) | Synthetic rubber, elastic (freeze/thaw resistant), works well in cold, snowy areas | Fully adhered, mechanically attached | 20-30 years | Minimal, periodic checks |
PVC | Polyvinyl Chloride (PVC) | Strong, durable, puncture resistant, heat-reflective, ideal for warm climates | Heat-welded, mechanically attached | 20-30 years | Low maintenance |
Built-Up Roofs (BUR) | Multiple layers including insulation, ply sheet, bitumen | Long-lasting, consists of many layers (tar and gravel roofs), provides excellent protection | Hot or cold asphalt applied | 20-40 years | Periodic inspections |
Modified Bitumen | Asphalt with rubber and fiberglass reinforcements | Flexible, watertight, combines asphalt properties with added flexibility and strength | Torch-applied, cold-applied | 20-30 years | Regular inspections |
Roof membranes aren’t one material – instead, they’re a system for flat roofs. Here are the 5 types to choose from:
TPO Single-Ply Roof Membrane – TPO stands for thermoplastic polyolefin. It’s heat weldable and one of the most affordable single-ply roofing membranes for commercial buildings. TPO is also reflective, which can help cut air conditioning costs making it a good choice for hot climates.EPDM Membrane – EPDM stands for ethylene propylene diene monomer. It’s a single-ply synthetic rubber roofing membrane that works well in cold, snowy areas. Since it’s elastic, it can freeze and thaw without cracking.PVC Roofing Membrane – PVC roofing is a strong roofing membrane that’s durable and puncture resistant. It helps reflect heat, making it ideal for warm climates. It’s typical in airports and restaurants.Built-Up Roofs (BUR) – Built-Up Roofs, also known as tar and gravel roofs, consist of many layers of alternating material. At the base is a sheet of insulation followed by alternating layers of ply sheet and bitumen, topped with an aggregate such as stone or gravel. Thanks to the many layers, BURs are long-lasting.Modified Bitumen – Modified bitumen is a type of rolled roofing that combines asphalt with rubber and fiberglass reinforcements. Modified bitumen isn’t single-ply but is flexible and watertight.
The cost of a roof membrane varies by location, method of application, condition of the roof, and size. Here’s a look at the average cost of roof membranes, including installation:
TPO Roof Membrane: $4.50 – $14 per square footEPDM Membrane: $4.25 – $12 per square footPVC Membrane: $5.25 – $12.50 per square footBuilt-Up Roof: $3.50 – $7 per square footModified Bitumen: $4 – $8 per square foot
The average flat roof repair is $700. Some common flat roof repairs include fixing the drip edges, fixing seams, and repairing sags.
The length of time a roofing membrane will last depends on the type, maintenance, and climate. For example, a Built-Up Roof can last 15-30 years, while modified bitumen and PVC last 20 years. A TPO roof will last 7-15 years, and an EPDM roof will last about 15 years.
Characteristic | Thermoset Roof Membranes | Thermoplastic Roof Membranes |
---|---|---|
Material Composition | Single polymer that sets irreversibly during curing. Examples: EPDM, CSPE | Polymers that can be melted and reformed multiple times. Examples: TPO, PVC |
Flexibility | Less flexible, may be prone to cracking. | Highly flexible and elastic, resistant to cracking. |
Repairability | Repairs challenging, patching with adhesives. | Repairs easier, welding techniques commonly used. |
Environmental Impact | Potentially less environmentally friendly. | Generally considered more environmentally friendly, recyclable. |
Popular Applications | EPDM, CSPE | TPO, PVC |
Common Brands | Firestone, Carlisle | GAF, Carlisle, Sika, Duro-Last |
A thermoset roof membrane refers to how the strips of roofing attach to each other. The strips chemically bond together, forming one large sheet rather than a roof with many seams. The most common type of thermoset roofing membrane is EPDM.
Thermoplastic roofing membranes are plastic. When attached to the roof, the sheets don’t chemically combine. Instead, the strips connect via heat or solvent. Two of the most popular thermoplastic roofing systems are TPO and PVC.
One of the best roof membranes for an RV is TPO. TPO is strong, and since it’s white, it doesn’t absorb heat. One of the biggest cons is that it can crack. Another popular option is rubber EPDM. But since this material isn’t puncture-resistant, low-hanging tree branches can cause issues.
While TPO and PVC are thermoplastic membranes with similar qualities, one of the main differences is that PVC provides more puncture resistance. TPO, on the other hand, is recyclable, while PVC isn’t.
There are varying levels of quality in membrane roofs depending on materials and manufacturers. But overall, membrane roofing is a high-quality option for flat and low-pitched roofs.
Depending on the material and preference, you can install roofing membranes in many ways. Installation methods include heat, adhesive, and peel-and-stick options.
TPO and PVC roofing membranes are white. You can also find some white rubber roofing for flat roofs, although most brands offer black EPDM roof membranes.
If you have a flat or low-pitched roof, there are many options for covering it. You want to select something appropriate for your climate, that’s watertight, and within your budget. If you live in a hot climate, look for a material with a reflective surface that will help save money on air conditioning.
A roof that can freeze and thaw without cracking is a priority for cold or snowy climates. EPDM is one example. Consult with a roofing contractor before making your final selection.
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